A key functionality of MeMOM is the self-adaptive Advanced Planning and Scheduling system. Ongoing updating of plans and schedules requires real-time acquisition of a range of data from other areas of the factory, including planned and unplanned machine downtime, customer order re-prioritization, operators absences or materials availability. MeMOM supports all production processes from the customer orders arrival to the dispatch and storage of finished goods.
The production process often begins after receipt of a request or order from the customer, or after placing our own orders, for instance in response to a tender or a sales plan.
Our technology wizard allows you to freely define all production tasks and steps, as well as the resources required. When defining a technology, you can use existing production technologies and modify them according to product specifications. You can also create templates for repetitive production tasks across multiple products. Store finished technologies in an organized system by assigning them statuses and revision numbers.
For each product, the system creates a card where data for that product is collected, including all orders and realizations, technologies, BOMs, cost catalogues, process visualizations, defined quality control plans, processing parameters, stock levels, etc.
Based on the technology you have created, the request data you have entered and the cost catalogue, you will automatically receive an order quotation. It is available in a spreadsheet where you can freely edit it and send it to the customer. This will allow you to process many more customer inquiries in a given period of time.
Each quotation is versioned and has its own status and attachments. The system will also tell you the earliest possible delivery date.
You use many resources in your production process, mainly people, workplaces (including machines) and materials (including components, intermediates, media and waste). Monitor their use, plan their availability and the costs they generate.
Once either an offer or an internal order has been approved, a production order is automatically generated along with production tasks, including quantity parameters. You can monitor their status and progress.
Our system allows you to create optimal work schedules according to your objectives (e.g. the fastest deadlines or maximising the use of energy from on-site RES).
Our schedules support the most complex production cases, e.g. grouping and combining tasks (so-called joins), sharing resources by several simultaneous tasks, recording and using waste. They also allow flexible adaptation to your needs (manual modifications, resource availability settings).
In MeMOM it is possible to create parallel alternative production scenarios based on the current schedule or based on another scenario with the possibility to work on several scenarios in parallel. This allows you to simulate different variants of organising production processes (what-if analysis) and evaluate them based on defined KPIs before deciding which scenario to implement in production. The selected scenario is automatically merged with the current production scenario, taking into account the changes made to it during the work on the scenarios.
With up-to-date inventory records and advanced demand analysis, our system automatically generates lists of materials and raw materials to be purchased, taking into account the changing production schedule. The module provides full support for purchase orders and the goods receipt process, ensuring synchronization between delivery dates and production needs. The receiving process is also supported by detailed instructions for raw material quality control, the ability to mark received goods with internal lot numbers, and real-time tracking of all stages of the process.
This solution minimizes the risk of stock-outs, supports the optimization of inventory costs, and improves the operational fluidity of the entire production process.
Thanks to the introduction of a competence matrix and availability calendars, the assignment of tasks to individual employees can be done automatically. You can also manually change these assignments or manually dispatch tasks in the system.
You can also leave a list of tasks unassigned to employees.
Thanks to the operator terminals, everyone knows what they need to do and in what order to meet the factory's objectives.
Tracking the production process is possible thanks to terminals on the production floor where employees enter data and integration with devices (IoT, vision systems, peripherals).
This not only allows us to know what's going on, but also to update schedules in real time and provide customers with up-to-date lead times, to accurately account for multi-stage projects, and to collect detailed product data (for example required for regulatory reasons, to handle complaints, to calculate carbon footprints, and to analyze imperfections in the production process and make improvements).
Pre-defined reports and data visualisations are available in our solution, as well as tools to define your own reports.
It is also possible to create Digital Product Passports.
MeMOM not only allows planned maintenance downtime to be incorporated into the schedule, but also automatically adjusts production schedules for unexpected downtime based on expected repair times. This minimizes production downtime and makes maintenance more predictable and efficient.
In addition, the system supports the execution of maintenance tasks by keeping detailed records of related work and providing repair instructions displayed on operator terminals.
The MeMOM system records detailed data on work orders in progress, including hours worked and the type of work performed on each machine. This allows maintenance to be tailored to the actual load and type of production, enabling a more personalized approach to maintenance. This approach increases maintenance efficiency, extends machine life, and allows maintenance schedules to be better aligned with specific production needs.
